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Magnetic particle inspection system

CQE-15000 / CQE-12000 Magnetic Particle Inspection Machine — Main and Auxiliary Units

A CQE-15000 main unit for large parts and a CQE-12000 auxiliary unit for small parts share one standardized power cabinet. The system is widely used in aerospace, military, railway, petroleum pipeline, internal combustion engine, automotive and high-strength bolt manufacturing.

  • Aerospace
  • Military
  • Railway
  • Petroleum pipelines
  • Combustion engines
  • Automotive
  • High-strength bolts
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CQE-15000 / 12000 specifications

Magnetization

Magnetization modes
Three-phase full-wave DC, AC, AC/DC switching, combined magnetization
Central conductor DC current
DC 0–15,000 A (main) / 0–12,000 A (auxiliary), three-phase full-wave, adjusted on the touch screen
Longitudinal field (centre of 3D magnetizer)
AC 0–24,000 AT, adjusted on the touch screen
Magnetization methods
Circular, longitudinal, combined, multi-directional combined

Mechanics

Magnetizer travel
Electric drive
Rotation
Electric drive
Power cabinet
One standardized electrical cabinet shared by both units

Performance

Sensitivity
Clear indications on CX-430 test pieces
Demagnetization
Ultra-low-frequency polarity reversing; remanence ≤ 0.2 mT

External coil port

Cable-wrap magnetization for oversized parts

Every machine's power cabinet has an external coil port. When a part is too large or heavy to load into the machine, connect a flexible cable to the port and wrap it around the part to form a coil, so the part can be magnetized where it stands.

MPI machine power cabinet with the external coil port: two copper terminals near the bottom of the centre doorCoil port
Cable-wrap magnetization: flexible cable wound in several turns around a large valve body on a pallet
Wrapped around the part
Cable-wrap magnetization: cable threaded through a bore in the end flange of the valve body
Threaded through a bore

Magnetization results

Indications under UV-A light

Fluorescent magnetic particle indications on parts and standard test pieces, photographed under UV-A light.

  • Magnetizing coils coated with fluorescent magnetic suspension, glowing green under UV-A light
  • Test piece on a flange face, its cross indication glowing under UV-A light
  • Test piece on the inner face of a large ring under UV-A light
  • Test piece on the outer face of a ring, with fluorescent particles gathered around it
  • A1 test piece held on a part, its circle and cross indications clearly visible under UV-A light

Inquiry

Tell us about your workpiece.

Share the component, dimensions, material and inspection workflow. An engineer will recommend a configuration.

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Address
No. 6 Xinchuan Road, Tinghu District, Yancheng, Jiangsu, China